Fiber-To-The-Home Cable Manufacturing Line – Cutting-edge Production System
Have you realized that contemporary light-transmitting wire networks function at velocities of up to 190 m/min? This astonishing productivity stems from innovative fabrication techniques designed for high-speed production.
These configurations are developed to handle multiple wire variants, including connection cables and tight buffered cables. Their efficient construction, commonly less than 26 meters, suits them well for modern facilities.
Seamless coupling with intelligent production networks ensures uninterrupted functioning. Via MES/ERP connectivity, these compact fiber unit fabrication lines provide unparalleled precision and efficiency. This renders them the leading option for businesses aiming to stay ahead in the telecommunication sector.
FTTH Cable Fabrication System Introduction
Productive production systems are key to meeting the growing need for reliable connectivity. These configurations are engineered to produce premium glass-fiber cables that power current communication infrastructures. Utilizing sophisticated techniques, they guarantee exactness and rapidity in every step of the production.
Understanding the FTTH Manufacturing Line
This fiber-to-the-home production system comprises a unified setup to produce fiber-to-the-home drop cables. Such cables are made up of bare fibers secured with steel or FRP, merging with shielding casings. This produces a long-lasting and high-performance option for fast digital connectivity.
The system is compatible with diverse compounds, including PVC, LSZH, and PE plastics. This flexibility ensures it can meet diverse industry needs. Moreover, the 4-head fiber pay-off system delivers accurate strain regulation, ensuring stability within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our system distinguishes itself for its exactness and productivity. Below are the advantages:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
Such attributes guarantee streamlined functionality and premium production. It’s the ideal solution for businesses aiming to stay ahead in the fiber optic industry.
Highlights of Our FTTH Manufacturing System
State-of-the-art fabrication lines are revolutionizing the way optical fibers are manufactured. Our high-tech system integrates precision, efficiency, and cutting-edge technology to yield superior outputs. The following outlines the remarkable components that position our system at the forefront.
Precision Extruder and Adjustment Head
At the heart of our system is a dedicated 50mm extruder designed for precise material distribution. This ensures steady standards in all cables manufactured. The modifiable head supports smooth personalization, accommodating different substances like PVC, LSZH, and PE plastics.
Equipped with OMRON heat management, the system keeps precision within ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, making it a cost-effective solution for manufacturers.
Motorized Fiber Release and Tension Control
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This feature is particularly beneficial for producing high-quality fiber cables, since it preserves even tension along every step.
Automated Take-Up and Line-Receiving System
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, offering flexibility for various production needs. Its self-operating reel collection removes manual intervention, saving time and reducing labor costs.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, confirming that each optical cable adheres to rigorous benchmarks, yielding resilient and dependable items.
Advanced Technology Behind the Production Line
Trailblazing technology is transforming the fabrication of optical fibers. Our equipment is engineered to provide exactness, consistency, and productivity, to achieve optimal outcomes on all orders. Outlined below are the breakthrough characteristics that distinguish our apparatus.
Global-Standard Industrial Computerized Control Module
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. It facilitates uninterrupted functioning with instant oversight. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
With energy use as low as 35KW/h during routine activity, our equipment is energy-efficient. This reduces operational costs while maintaining high performance. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
Superior Stability and Trustworthiness with Leading Brand Elements
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers chosen for their durability and precision, ensuring long-term reliability.
Steel-reinforced wiring combined with sophisticated Fiber coloring machine management systems bolsters robustness and balance, ensuring that every optical cable meets industry standards for quality and performance.
MES/ERP Connectivity Integration
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. This ensures transparency and efficiency throughout the manufacturing process.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, making our system a smart choice for modern manufacturing facilities.
| Feature | Advantage |
|---|---|
| FiberCAN PLC Control System | Precise adjustments and real-time monitoring |
| 35KW/h Operational Energy Use | Cost-effective power usage |
| Nine-meter Cable Storage | Seamless operation |
| OMRON Controllers | Long-lasting accuracy |
| ERP Connectivity | Live process supervision |
Uses of the FTTH Manufacturing System
Modern fabrication systems have redefined the process of building trustworthy fiber cables. These systems are designed to meet diverse industry needs, delivering versatility and exactitude for each use case. Let’s examine the main functions served by this innovative machinery.
Producing FTTH Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Notable attributes are:
- Combined FRP and diminutive steel wire payout to enhance strength
- Movable mold assistance to swiftly alter configurations
- Suitability for indoor and outdoor use
Manufacturing Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Customizable Solutions for Various Cable Types
Adaptability is a defining feature of our production line. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Benefits of Using Our FTTH Cable Production Line
Investing in advanced manufacturing systems brings significant advantages to enterprises focused on fiber technology. They are engineered for operational efficiency, cost reduction, and superior product output. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Enhanced Efficiency and Productivity
Our machinery operates at high velocity, reaching 7-9km/h outputs as per SZ stranding line cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Economical Fiber Optic System Implementation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Polished and Dependable Cable Exteriors
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, thereby reducing attenuation to ≤0.02dB/km for peak performance. The use of steel reinforcement adds durability, making the cables suitable for various applications.
| Aspect | Value Proposition |
|---|---|
| High-Speed Production | Increased operational efficiency |
| Low Energy Requirement | Lower energy costs |
| ≤0.02dB/km Loss | Top operational efficacy |
| 1000mm Working Height | User-friendly setup |
Final Thoughts
State-of-the-art fiber production technologies are redefining industry benchmarks. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Prepared to revolutionize your production line? Get in touch to learn about bespoke solutions designed for you. Experience the future of fiber optic technology with our industry-leading systems.